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At Morrisette Packaging, we specialize in enhancing the safety and presentation of your products with our innovative and comprehensive packaging foam solutions. With our advanced foam fabrication technologies, we create custom foam inserts, foam for boxes, specialty foam packaging, and custom components to meet your exact needs.

A large block of uncut packaging foam sits on the work table waiting to be cut.

Foam Fabrication

Every product has specific packaging requirements. Our custom foam solutions offer unmatched protection and versatility, whether you’re shipping delicate medical equipment, high-end electronics, or industrial machinery. Our foam for boxes and other packaging foam configurations are designed to safeguard your items during transit while enhancing the unboxing experience.

Our precisely tuned automation process reduces human error and increases the quality and reliability of our foam packaging products.

We are committed to providing an excellent range of foam-converting capabilities, including precision die-cutting, laminating, slitting and skiving, CNC routing, turnkey assemblies, and kitting.

No matter the foam type, our team collaborates with you to find the right custom foam packaging that aligns with your budget, product specifications, and shipping needs.

Morrisette Packaging Foam

  1. Custom Foam

    Our custom foam solutions offer unmatched protection and versatility, whether you’re shipping delicate medical equipment, high-end electronics, or industrial machinery.

  2. Foam for Boxes

    Our foam for boxes and other packaging configurations are designed to safeguard your items during transit while enhancing the unboxing experience.

  3. Packaging Foam

    We use advanced technology and equipment to deliver high-quality custom foam solutions with precision and efficiency. Our processes are designed with cost-effectiveness in mind, ensuring that your packaging foam is not only protective but also optimized for production yield.

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Foam Packaging Material

We convert a wide range of foam packaging material types to fit your application, including:

  • Polyethylene (PE): Durable and shock-resistant, ideal for heavier products and repeated use.
  • Polyurethane (PU): Lightweight with protective properties for Class A surfaces, perfect for sensitive equipment.
  • Cross-Linked Polyethylene (XLPE): High-density and water-resistant, offering the best protection for high-end products and medical devices.

No matter the foam type, our team collaborates with you to find the right custom foam packaging that aligns with your budget, product specifications, and shipping needs.

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Custom Foam Packaging Design

Effective design is key to creating the best custom foam packaging. We take into account factors such as product weight, fragility, and the desired unboxing experience to create foam packaging that not only protects but also enhances your brand. Our design best practices ensure that you receive the most efficient and cost-effective solution, tailored to your specific needs.

Our “innovation through collaboration” approach commits us to collaboration at every stage of the process.

We work with you to understand your unique needs and challenges, providing solutions that go beyond standard packaging foam. Our goal is to create a custom foam solution that not only protects your product but also aligns with your brand’s values and enhances the overall customer experience.

custom foam for boxes proceeds through a skiving machine at Morrisette Packaging.

Packaging Foam Fabrication Equipment

We utilize cutting-edge equipment to ensure precision and quality in every project. From die-cutting and skiving to laminating and routing, our capabilities allow us to produce foam packaging material that meets the highest standards of durability and presentation. Whether you’re looking for large-scale production or a small, intricate project, we have the tools and expertise to deliver.

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