Smarter Packaging Solutions — NC, SC & VA

Tailored Automation
Built Around
Your Operation

Tailored Automation Solutions designed to streamline operations and increase labor efficiency. We design, install, and support complete packaging lines, from case erection to pallet wrap, so you move more product while redirecting your team to higher-value work.

60+ Years Serving the Southeast
In-House Engineers & Integrators
Full Lifecycle Support
30–50%
Film cost reduction with advanced pre-stretch technology
12–24 mo
Typical payback period — often through labor efficiency gains alone
Zero
Worker exposure to repetitive lift & wrap injuries
60+
Years Serving NC, SC & VA
240%
Pre-Stretch Ratio — Advanced Film Delivery
80%
Labor Efficiency Gain vs. Manual Palletizing
2 min
Forklift Labor Saved Per Load
Smarter Packaging Solutions

We Don't Just Sell Machines.
We Build Better Operations.

The cost of manual packaging hides in labor hours, film waste, load damage claims, worker injuries, and inconsistent throughput. We make those costs visible and then eliminate them. Our in-house engineers walk your floor, design a solution to your space and budget, and can stay with you for the life of the equipment.

Areas of Automation Support

Where We Drive Results
for Your Operation

Four proven areas where packaging automation delivers measurable, quantifiable gains — backed by real ROI analysis before any purchase decision is made.

Increased Efficiency

Automated systems operate at consistent speeds regardless of staffing, shift fatigue, or absenteeism. One automated pallet wrapper saves 2+ minutes per load, freeing your team for higher-value work while throughput scales with demand, not headcount.

Throughput vs. Manual+88% gain
Manual baselineAutomated
Typical: 20+ pallets/hour · 2 min labor saved per load · 12–18 mo payback

Layout Optimization

Our engineers map your exact floor plan, flow patterns, and SKU mix — then design a system layout that eliminates bottlenecks, reduces forklift traffic, and fits your real space, not a showroom floor plan.

Optimized
for
every
space.
Custom to your floor plan · Reduces forklift traffic · Eliminates manual transport

Safety & Ergonomics

Manual wrapping, heavy palletizing, and working around moving forklifts are among the highest-risk activities in any facility. Automation removes workers from these hazardous zones , reducing workers' compensation claims and improving morale.

0
Workers exposed to repetitive lifting injuries
Worker satisfaction after moving to skilled roles
CE/UL
Compliant safety engineering on all robotic systems
OSHA
Aligned — reduces workers' comp exposure

Cobots feature built-in safety systems that stop immediately on contact. Mobile wrappers include scanning zones that halt before contact occurs — keeping people safe while maximizing uptime.

Eliminates #1 cause of musculoskeletal injuries · Reduces W/C claims · Improves retention

Justified Through ROI

We run the numbers with you before any purchase. We lay out the labor efficiency gains, film cost reduction, damage claim elimination, and payback period, so you can build your internal business case with confidence.

Labor Efficiency GainsUp to 80%
Film & Material Reduction30–50%
Freight Damage ClaimsNear Zero
Throughput IncreaseConsistent 24/7
💰
12–24 Month Payback Typical ROI window for pallet wrapping automation on 20+ pallet/day operations means labor efficiency gains and redeployment alone often cover the investment.
Free ROI analysis · No commitment · Real numbers for your operation
Equipment & Maintenance

Request Parts & Service

Factory-trained technicians who understand your process and your needs. Rapid response time. When your line goes down, we respond — fast.

Request Parts & Service
No Obligation · No Pressure

Free Coffee & Consultation

Let's talk about your operation over coffee. Our automation experts will listen, ask the right questions, and show you what's possible with real numbers and zero pressure.

Schedule Free Consultation
How We Work

From Day One to Day 1,000 —
We're Your Partner

We don't sell machines and disappear. We assess, design, install, and support your operation for the life of the equipment.

STEP 01
Assess

We walk your floor, observe current processes, and identify where manual labor, inconsistency, or downtime is costing you the most.

STEP 02
Design

Our engineers build a custom solution — right machines, configured to your SKU mix, mapped to your actual floor space.

STEP 03
Budget & ROI

We run the numbers — labor savings, film savings, damage claims — before any purchase. You see a real payback model, no obligation.

STEP 04
Install & Integrate

Certified integrators handle installation, commissioning, and PLC/controls integration. Your line runs the moment we leave.

STEP 05
Train

Every installation includes thorough training for operators and supervisors on day one.

STEP 06
Ongoing Support

Factory-trained technicians, scheduled PMs, local parts inventory, and emergency response — for the life of the equipment.

Industries We Serve

Automation for Every Industry
Across the Southeast

Food & Beverage
Healthcare & Medical Devices
Building Materials & Hardware
E-Commerce & Fulfillment
Consumer Products & CPG
Automotive Parts & Accessories
Industrial & Manufacturing
Furniture & Home Goods
Common Questions

Questions We Hear Every Day

Honest answers from 60+ years of packaging automation experience.

For operations wrapping 20+ pallets per day, a semi-automatic pallet wrapper typically pays back in 12–18 months through labor savings alone — before accounting for 30–50% film savings and reduced freight damage claims. We run a full ROI analysis specific to your operation before you commit to anything.
The break-even volume is lower than most people think. Operations wrapping as few as 15–20 pallets per day often have a compelling ROI case when labor efficiency gains, film savings, and damage reduction are all factored in. We can run the numbers with you at no cost or commitment.
Modern packaging automation equipment is far more compact than most customers expect. Mobile robotic wrappers require no floor installation at all. Many semi-automatic systems have footprints under 8 square feet. Our engineers design solutions to fit your actual floor plan — not a showroom layout.
Neither can we. That's why Morrisette provides factory-trained local service technicians, preventive maintenance programs, and local parts inventory. Our regional presence across NC, SC, and VA means faster response than manufacturer national service networks.
Mobile robotic wrappers were specifically designed for irregular or oversized loads — they navigate autonomously around loads of any shape or size. Robotic palletizers with vision systems handle diverse product formats. Irregular operations are exactly where custom-engineered automation delivers the most value.
We do. Every Morrisette installation includes operator and supervisor training by our team. You'll have a named contact at Morrisette who knows your equipment and your operation — from day one forward.
Ready to Start?

Your Packaging Line Can Do More.

Our engineers and automation experts are ready to walk your floor, understand your challenges, and show you exactly what automation can deliver — with real numbers, real ROI, and no obligation. Serving manufacturers across NC, SC & VA for 60+ years.