Pallet Wrapping & Load Containment
The single most common — and fastest-payback — automation investment our customers make. Consistent wrapping, dramatic film savings, and zero manual labor at the wrapping station.
Packaging Automation That Pays for Itself
Pallet wrapping is the single most common automation investment Morrisette customers make — and for good reason. It delivers measurable, rapid ROI while immediately improving load security and reducing labor. The cost of manual wrapping is rarely visible on a single line item — it hides in labor hours, film waste, damage claims, and inconsistent containment.
We offer a full range of stretch wrapping systems, from semi-automatic turntable machines to fully integrated inline automatic wrappers designed for high-volume throughput.
Semi-Automatic Stretch Wrappers
Semi-automatic turntable wrappers are the entry point for most operations transitioning from hand wrapping. A forklift or pallet jack places the load, the operator attaches the film, and the machine handles the rest. Simple to operate, compact footprint, and a rapid return on investment.
- Consistent wrap pattern and tension on every load — human error effectively eliminated
- Saves two or more minutes of operator time per load versus manual wrapping
- Film pre-stretch systems reduce film consumption by 30–50% versus hand wrapping
- Simple operation requires minimal training
- Compact footprint fits most existing warehouse layouts
- Typical payback period: 12–18 months for operations wrapping 20+ pallets/day
Fully Automatic Inline Wrappers
For high-volume operations, fully automatic stretch wrappers integrate directly into conveyor lines, eliminating all manual involvement in the wrapping process. Pallets flow in, are wrapped to spec, and move out — untouched. True end-of-line automation.
- Zero manual labor required at the wrapping station
- Programmable wrap profiles per SKU or load type — stored and recalled automatically
- Consistent containment force measurement ensures every load meets carrier and retailer specifications
- High-speed throughput sustains even the busiest shipping operations
- Integrates with conveyor, labeling, and WMS systems for true end-of-line automation
- Advanced film delivery systems minimize film breaks and downtime
Technology Built for Your Operation
The most effective pallet wrapping systems on the market today incorporate technologies that go well beyond simply spinning film around a pallet. Every system we sell and service is built with features that deliver measurable results.
| Technology | Benefit to Your Operation |
|---|---|
| Powered Pre-Stretch (up to 240%) | Film is mechanically stretched before application, dramatically extending usable film length and reducing per-pallet film cost while improving load containment force. |
| Pallet-to-Film Locking | Bottom wraps anchor the load to the pallet, preventing slippage during handling and transit — critical for preventing top-heavy or unstable loads from shifting. |
| Containment Force Control | Adjustable tension settings allow precise control of wrapping force to match the fragility or rigidity of each load type without over- or under-wrapping. |
| Automatic Film Cut & Wipe | Fully automatic systems cut and tack the film tail at cycle end — no operator involvement required, eliminating a common injury risk. |
| Load-Sensing Technology | Smart sensors detect the top of irregular loads and adjust wrap patterns automatically, delivering consistent coverage even for non-standard pallet heights. |
| Remote Diagnostics & Data Logging | Modern wrappers track cycle counts, film usage, and machine performance, enabling proactive maintenance and operational reporting. |
Ready to See the Real Numbers for Your Operation?
Our engineers will walk your floor, measure your current costs, and show you exactly what a pallet wrapping system will deliver — in labor savings, film reduction, and damage claims avoided. No obligation, real ROI.